October 28, 2024
For companies investing in automated packaging equipment, ensuring the machinery integrates smoothly into their existing production line is crucial. This is where Factory Acceptance Testing (FAT) comes in, providing peace of mind before equipment leaves the factory. At PLAN IT Packaging, we offer a comprehensive FAT process that guarantees your equipment will meet your performance and production expectations from day one.
Factory Acceptance Testing (FAT) is a thorough evaluation of a machine’s performance carried out at PLAN IT Packaging’s facilities before it is shipped to the customer. The process involves simulating actual production conditions, ensuring the machine works perfectly within your specific parameters. FAT typically includes speed trials, performance checks, product integrity tests, and system compatibility evaluations.
For instance, a cosmetics company investing in an Auger Powder Filling Machine to handle foundation powder would have the equipment tested with their actual product during FAT. This ensures that the powder is accurately dispensed into bags without spillage, clumping, or waste while maintaining a consistent fill level across all units.
The primary advantage of FAT is identifying any potential issues before installation. By running the equipment under actual production conditions, PLAN IT Packaging can detect and resolve problems early, avoiding costly downtime and production delays later. According to a PMMI report, companies incorporating FAT reduce post-installation issues by 30%, saving time and money.
For example, a food manufacturer integrating a Vertical Form Fill & Seal (VFFS) Machine for powdered spices could avoid packaging malfunctions by identifying misalignments or sealing inconsistencies during FAT. Without this testing, the machine could arrive with defects that would cause production bottlenecks.
PLAN IT Packaging goes above and beyond traditional FAT protocols. Our process is fully customizable, allowing us to adapt to your needs. Whether your company produces food, pharmaceuticals, or consumer goods, we test the machinery using your actual products and packaging materials. We also ensure the equipment integrates seamlessly with your existing systems, testing for compatibility with conveyors, labelling machines, and other packaging line components.
This approach has helped PLAN IT Packaging build a reputation for delivering equipment that works perfectly from day one. For example, when a pharmaceutical company required the integration of an Inspection System alongside its filling machines, PLAN IT Packaging ran a series of tests to ensure that the machines worked together without delays, minimizing installation time at the client’s facility.
Are you considering new packaging equipment for your production line? See PLAN IT Packaging’s FAT process live at Pack Expo International 2024 in Chicago. Our experts will be available to demonstrate how we ensure seamless integration for your packaging automation needs. Please stop by our booth or contact us today to schedule your consultation.
